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Chemical Process Reactors

Engineered for Corrosion-Resistant & Long-Life Reliability
  • Handles extreme temperature & pressure conditions
  • Corrosion-resistant MOC - Metallic & Non-metallic for aggressive chemicals
  • Custom-built to match plant process requirements
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Reactor
Product Overview

Custom-Built Process Reactors for Diverse Industries

TNBi offers a wide range of chemical reactors built to handle demanding temperature, pressure, and material requirements. We build reliable and cost-effective reactors to align them with the process specifications and needs of your plant, backed by sound engineering.
Available Configurations

Types of TNBi Reactors

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Metallic Reactors

Stainless Steel (SS) or alloy construction for high-stress reactions.

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Non-Metallic Reactors

FRP, PP, PVDF, PFA, PTFE, ECTFE, HDPE, PVC, CPVC reactors for corrosion resistance.

Product USP

Key Advantages of Process Reactors

Performance

Precise temperature & pressure control

FRP/PP for superior corrosion resistance

High strength for tough applications

Custom fit for plant layouts

Lightweight for easy installation

Long life, low replacement cost

Surfaces resist scaling & fouling

No risk of metal contamination

Built to industry safety norms

Installation Layout
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Use Cases

Reliable Multi-Gas Scrubbing Across Industries

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Acid Gas Neutralisation

Removes HCl, HBr, SO₂, and HF in chemical plants and incinerators.

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Ammonia & Amine Removal

Captures alkaline gases from fertiliser plants and food processors.

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VOC Scrubbing

Treats solvent-laden air streams, coatings, resins, and adhesives industries.

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Odour Control

Handles organics, sulfur compounds, and amines in F&B and distilleries.

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Fume Extraction

Neutralises chemical fumes in storage, transfer, or exhaust points.

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Multi-Stage Chemical Processing

Supports cascade neutralisation across multi-gas inputs.

Challenges vs TNBi's Solutions

How It Solves Your Top Scrubber Challenges

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“We need to treat multiple gases in one unit”

Multi-media, staged beds that handle acidic, basic & VOCs

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“Our current scrubber corrodes frequently”

FRP/PP or Hastelloy builds based on gas chemistry

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“Mist carryover causing stack pollution”

Built-in demisters and coalescers ensure clean gas output

Case Studies

Proven in the Field

Proven Performance in Pharma
Challenge: High emissions, severe corrosion causing leaks, pressure drop of up to 750 mm Wg, and foaming back to the tablet coater.

TNBi Solution: Replaced the legacy scrubber with an SS304 Venturi-based unit featuring:

  • Horizontal gas entry
  • Open recirculation tank
  • Adjustable venturi
  • Higher liquid flow rate
  • Foam-resistant spray system
Result
  • Zero shutdowns in 2 years
  • ₹1.2Cr saved in maintenance + fines

Configure Your Packed Bed Scrubber

Tell us about your gas composition, flow rate, and outlet norms. We’ll configure a scrubber that fits your exact needs.
Industry Application

Serving Multiple Sectors with Tailored Solutions

Mining
Explosive & Mining Industry
Laboratery Scale Research
Laboratory-Scale Research
Chemical
Chemical Manufacturing
Food
Food & Beverage Manufacturing
Pharma
Pharmaceuticals
Chemical
Speciality & Fine Chemicals
Technical Specifications Table
Parameter Specification
Gas Flow Capacity Up to 40,000 Nm³/hr
Suitable Gas Types Acidic, Alkaline, VOCs, Mixed
Material of Construction FRP, PP, PVC, SS 316L, Hastelloy C-22
Pressure Drop 15–30 mbar (based on packing & flow)
FAQ's

Frequently Asked Questions

What are industrial reactors used for?
Industrial reactors are used for chemical reactions in sectors such as pharma, fine chemicals, food processing, and research labs. Reactors are available in metallic and non-metallic builds, depending on the process conditions.
Yes. TNBi designs reactors to match your process conditions, space constraints, and industry standards. From temperature and pressure control to material selection, each reactor is engineered to integrate seamlessly into your existing setup.
Yes, TNBi offers complete installation support to ensure proper integration into your process setup.
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Let's Connect

Let’s Build Smarter & Cleaner Industries Together!

Tell us about your processes. We’ll design an optimised, cleaner solution tailored to your specific operational needs.
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Office No. 306 & 307, MCC Tower, Next to Lokmat Building, Vadgaon Kh., Sinhgad Road, Pune – 411041, Maharashtra, Bharat (India)
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